Engineering: Once contracted, construction drawings will be engineered and "panelized." This is done with highly advanced engineering software developed specifically for this application.

Production: The engineered drawings are then sent to the plant.

Form Layout: The various wall dimensions are laid out on a flat steel casting table with the help of magnetic side rails. This creates a "form within a form," complete with all window and door block-outs. Rebar and wire-mesh are laid within the form according to the engineered drawings.

First Pour: The first four inch layer of concrete is poured into the mold. Typically we use an add-mixture commonly known as Self-Compacting Concrete (SCC) to allow for a smooth surface. This layer (or wyth) is the structural layer and is reinforced with rebar and mesh.

Insulation: For insulated panels, the next step is to install the insulation. We use DOW’s Styrofoam Brand Insulation (Blue Board), which is closed celled and typically two inches thick. It is laid onto the wet four inch layer of concrete, and patented composite connectors are inserted every sixteen inches on center. These are the "toothpicks" that hold the "sandwich" together.

Finishing: The panels are taken to a finishing area where they are checked, marked, and cleaned before going to storage.

Trucking: The panels are stored vertically in racks until they are ready to be shipped. When the job is ready, they are loaded vertically onto drop deck trailers and hauled to the site.

Erecting: Once at the jobsite, they are picked off the trucks and installed by our experienced crew.